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CNC Machining Glossary - Part Features & Design

Essential CNC machining terms with clear, easy-to-understand definitions. From milling and turning to tolerances, materials, and surface finishes, this glossary helps you understand part specifications and communicate your custom machining requirements with confidence.

Part Features & Design for Manufacturing

Pocket and Cavity

A recessed area machined into a part to reduce weight, hold components, or provide space for assembly.

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Slot

A narrow, elongated groove machined into a part to guide movement, position components, or provide clearance.

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Boss (Raised Feature)

A raised section of a part that provides extra material for mounting, locating, or supporting other components.

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Rib

A thin, raised feature that strengthens a part and improves stiffness without significantly increasing its overall weight.

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Web (Structural Web)

A thin section connecting thicker areas of a part, providing structural support while keeping overall weight low.

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Wall Thickness and Thin Walls

Wall thickness is the distance between opposing wall surfaces; thin walls can bend or vibrate during machining.

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Fillet

A rounded internal transition between two surfaces that reduces stress concentration and removes a sharp corner.

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Internal Corner Radius

The radius of a rounded inside corner, which determines suitable cutter sizes and affects machining efficiency.

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Chamfer

A beveled edge that replaces a sharp corner, making parts easier to assemble and safer to handle.

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Through Hole

A hole that passes completely through a part, leaving both ends open for fasteners, alignment, or fluid flow.

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Blind Hole

A hole machined to a specified depth that stops inside the part without passing through the opposite surface.

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Counterbore

A cylindrical recess with a flat bottom around a hole, allowing a fastener head to sit below the surface.

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Countersink

A conical recess at a hole opening that allows a countersunk screw head to sit flush with the surface.

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Threaded Hole

A hole with internal threads, usually created by tapping or thread milling, that accepts a matching screw or bolt.

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Undercut

A recessed feature hidden behind another surface, requiring side access, a different tool orientation, or specialized tooling.

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Deep Cavity (Deep Pocket)

A pocket with substantial depth compared with its width, often requiring longer tools and careful chip removal.

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Aspect Ratio (Depth-to-Width Ratio)

The ratio of a feature’s depth to its width or diameter, indicating potential machining difficulty and tooling requirements.

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Relief Groove

A small groove near a shoulder or thread end that provides clearance for tool movement or component assembly.

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Keyway

A slot machined into a shaft or hub that holds a key to transfer torque between connected components.

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Spline

A series of ridges on a shaft that engage matching grooves in a hub to transmit torque.

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Knurl (Knurled Surface)

A textured pattern formed on a surface to improve grip when holding, turning, or handling a part.

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Minimum Feature Size

The smallest detail a manufacturing process can reliably produce, depending on tool size, material, and required accuracy.

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Tool Access

The ability of a cutting tool to reach a feature without unwanted contact with surrounding geometry or fixtures.

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DFM (Design for Manufacturing)

The practice of designing parts to simplify manufacturing, reduce production costs, and maintain required quality and functionality.

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